PRESSURE DROP – FLOW UNDER PRESSURE

Calculation of pressure pipe flow pressure drop using the Darcy-Weisbach-Colebrook equation

The shear stress due to the viscosity of the fluid and the friction force at the pipe wall create a resistance to flow, expressed as a pressure loss and expressed in meters (of pipe).
The calculation is done with the Darcy-Weisbach/Colebrook formula, which has the following form:

  • h: load drop [m]
  • f: friction factor (dimensionless, depends on surface roughness and flow regime
  • L: flow length [m]
  • v: flow velocity [m/s]
  • d: flow diameter (inner diameter of the pipe) [m]
  • g: gravitational acceleration [m/s2]

Flow velocity [m/s] is calculated from the flow rate and the flow section

  • Q: flow rate [m3/s]
  • d: flow diameter (inner diameter of the pipe) [m]

The friction factor is dependent on the flow regime: laminar (Re≤2000), turbulent (Re≥4,000) or transient.

The flow regime is determined by the Reynolds number:

  • Re: Reynolds number, dimensionless
  • ρ: density [kg/m3]”
  • v: flow velocity [m/s]
  • d: flow diameter (inner diameter of the pipe) [m]
  • eta: dynamic viscosity [kg/m×s]

Dynamic viscosity (η) is a property of a fluid, measured in [kg/m*s] and is temperature dependent.

For laminar regime:

 

For turbulent regime (Colebrook formula):

  • ε: roughness [m]
  • Re: Reynolds number, dimensionless

Some typical roughness values ​​[m] for the main materials used in pipe construction:

Material Value
Plastic 0.01×10-3
Asbestos 0.1×10-3
Steel 0.2×10-3
Cast iron 0.5×10-3
Concrete 1×10-3
Steel (rusty) 2×10-3

For transient regimes, the Darcy friction factor cannot be calculated with acceptable accuracy and the algorithm does not apply.

Note: Pressure loss [kg/m×s or Pa] is calculated from the pressure loss with the formula: Δp = ρgh

  • ρ: density, [kg/m3]
  • g: gravitational acceleration. [m/s2]
  • h: load loss. [m]